Optimize and digitize maintenance strategies. Minimize risk and cost. Maximize performance.
Maintenance strategy optimization is a truly proactive approach to reducing unwanted, unplanned outages and costly equipment failures. Strategy optimization is key to ensure your plans stay tuned to the current operational requirements and keep pace with the changing environment, such as aging assets, changing impact of failures and downtime, increased duties, changing workforce, and new technologies.
Through our extensive project and engineering team experience, we have significant maintenance strategy optimization and equipment expertise. Our proprietary digital, baseline equipment characteristic database, enables us to utilize data analytics and build relevant insights into our strategy optimization projects.
Are you experiencing any of these challenges?
Frequent unplanned failures disrupt operations
Unplanned equipment breakdowns lead to costly downtime, impacting productivity and making it difficult to meet performance targets.
Uncertainty in asset performance levels
Without clear insight into asset health, it's challenging to predict whether equipment will meet operational demands reliably.
Lack of alignment between field execution and asset needs
Maintenance strategies executed in the field may not account for the asset's age, condition, or required performance, leading to suboptimal practices and increased risk of failure.
Maintenance Strategy Optimization Saves Manufacturer 19% Annual Cost
Recently, the beverage company had been experiencing issues with one of its bottle filler machines. The result was lost downtime and liters of wasted juice.
To fix the costly problem, our team was engaged to perform a Reliability Centered Maintenance (RCM) study. The resulting optimized maintenance strategies reduced costs by 19%.
How we help
Applying our deep reliability expertise and data analysis capability we can identify key areas for improvement and optimize maintenance strategies based on current performance characteristics.
Compare current maintenance plans to optimized maintenance plans, and understand actual plan changes and forecasted performance improvements.
Our Failure, Modes, Effect and Criticality (FMECA) based approach to maintenance strategy optimization supports complete zero based budget generation, along with resource requirements and material usage predictions.
Identify current and potential areas of risk by reviewing failure modes and alignment to current maintenance plans. Risk can be reduced through task selection and optimization.