Picture a refinery with its complex network of pipes and machinery running smoothly when a lightning strike unexpectedly damages crucial equipment, risking a halt in operations. This story centers on a team of operators who, thanks to their recent training, effectively manage the situation and keep the refinery running smoothly.

THE CHALLENGE

An oil and gas refinery faced a significant challenge when an unexpected lightning strike damaged a GF868 flare gas flow meter electronics. Maintaining uptime for environmental compliance and proper facility operation is critical, so any malfunction could have severe consequences. In cases of malfunctioning equipment, field personnel were under immense pressure to return the equipment to an operational status as quickly as possible. Any delay could jeopardize compliance and operational efficiency, leading to potential regulatory fines and operational disruptions.

THE SOLUTION: TRAINING

Recognizing the need for an efficient and cost-effective solution, the refinery invested in a targeted employee training program. They hosted a three-day training course for their maintenance shop technicians, led by a qualified Panametrics trainer. The program was customized to address the refinery's and its operators' specific needs, focusing on equipping the technicians with the skills necessary for troubleshooting and repairing gas flow meters.

The training included hands-on sessions that allowed the technicians to practice programming and installing replacement flow meters. This practical approach ensured that the technicians were well-prepared to handle any issues that might arise with their equipment.

A TEST OF METTLE

The training program's effectiveness was tested several months later when an overnight lightning strike damaged the GF868 meter electronics. Armed with newly acquired knowledge and skills, the local on-site technicians successfully programmed and installed a replacement Panametrics gas flow meter. By the next day, the flare gas flow measurement was back online with accurate reporting, demonstrating the tangible benefits of their training.

THE PAYOFF

The training program yielded several significant benefits for the refinery:

  • Enhanced Uptime: The technicians' ability to quickly address and resolve the equipment failure ensured minimal operational downtime, maintaining compliance and efficient operations.
  • Self-Sufficiency: The refinery's investment in training enabled their team to handle equipment issues independently, reducing reliance on external assistance.
  • Improved Efficiency: Well-trained technicians could handle equipment failures swiftly and effectively, enhancing overall operational efficiency.
  • Enhanced Safety: Proper training equipped technicians to handle repairs safely, reducing the risk of accidents and maintaining a safe working environment. 
This was the best training class I have attended in over 15 years.

~Rolando E.

 

BE PREPARED FOR THE UNFORESEEABLE

Targeted training enhances operational resilience. By investing in a customized training program, the refinery empowered its employees to promptly and efficiently address equipment failures, leading to many benefits.

For any organization facing similar challenges, investing in training is a strategic move that can yield substantial, long-term benefits. Panametrics offers comprehensive training solutions tailored to specific process instrumentation needs, ensuring your team is well-prepared to tackle operational hurdles. 

To learn more about Panametrics’ training programs, contact us today to discuss your training needs and start creating a program tailored to your needs.