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Component Testing and NDT Solutions for the Automotive Industry

Waygate Technologies offers industry-leading solutions for the rigorous quality requirements of the automotive industry — from castings and composites to weld and bond seam inspection to general electronics, sensors and battery scanning. Bring fast, accurate, cost-effective NDT solutions to the floor of your plant.

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THE CHALLENGES

We bring fast, accurate, and cost-effective automotive NDT equipment to the floor of your plant



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Evolution of the traditional car

Automotive industry has seen a shift from manufacturing cars, to manufacturing computers with engines on wheels ... This opens new set of risks and challenges.

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New era of EV and Hybrids

When going from internal combustion engines to hybrid and electric vehicles, major components, equipments and their corresponding supply chain is affected.

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Speed and quality

The need to keep up with the high demand of vehicles out the door requires defects to be low, and defect detection to be quick.

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Data

A data thread across the value chain is becoming increasingly important ... From raw materials to completed vehicle, tracing at every step will be key for tax credits, traceability of faults, etc.



OUR EXPERTISE

From castings and composites to weld and bond seam inspection to general electronics, sensors and battery scanning



NDT for Automotives Applications revised 1_25_21


STRATEGIC PARTNERSHIPS

Collaborating with some of the world's most prominent partners in the automotive industry to deliver peace of mind



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Waygate Technologies & Heitec PTS combine know-how

Waygate Technologies, a Baker Hughes business, and HEITEC PTS GmbH combine their know-how to offer automated and customized industrial X-ray and CT inspection solutions together.



FULL SERVICE

Automotive NDT equipment made for your challenges



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Additive Parts

Today’s manufacturers are creating more complex parts than ever before — making inspections more challenging. Our industrial non-destructive testing solutions give manufacturers the ability to inspect and measure these complicated components and assemblies at the speed of production, so innovation can keep marching forward.

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Batteries

Li-ion batteries are among the most powerful energy storage devices commonly used in portable electronic devices, stationary power sources and electric vehicles. Our broad portfolio of premium radiography systems supports not only R&D as well as the post-mortem analysis of defective li-ion batteries to analyze the means of failure, but also fast CT inspection providing safe and secure production control with a reliable inspection of all vital parts.



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Bond Seams

Inspect glue lines and seams on automotive body panels with confidence and convenience. Waygate Technologies' offers ultrasonic flaw detectors, scanners, accessories and software that are just as precise as they are easy to use, as well as industrial radiography solutions that offer an ideal balance of inspection accuracy and speed.

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Cast Parts

We help automotive manufacturers achieve faster product ramp up times, optimize production processes and improve product quality with a range of advanced industrial NDT solutions. From our trusted and easy-to-use Krautkrämer lab tanks, to precise industrial radiography and CT inspection and metrology solutions, to remote visual inspection equipment with the best in class image quality, more accurate, efficient cast parts inspections are possible. 



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Data Management & Analytics

When time is your most valuable asset, we want to help you make the most of it. Our InspectionWorks Software Platform helps you transform inspections from a necessary cost to a critical flow of data enabling better product design and optimization.

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Electronics and Sensors

For the highest level of confidence in your electronics and sensor inspections, we have developed the most advanced industrial radiography systems to help you uncover even the smallest of defects. This includes nano- and micro-focus non-destructive automated X-ray inspection (AXI), as well as automated inline CT inspection solutions to improve productivity and quality on the production floor. 



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Welds

Waygate Technologies can help you achieve reduced weld inspection times, while increasing the probability of detection. With a range of solutions from versatile, ergonomic ultrasonic inspection tools that provide documentation of inspection results right on the device to our video borescopes with the highest image quality available, it's never been easier to get fast and accurate weld inspections you can feel confident about.



Talk to an automotive inspection expert

Get in touch with one of our Waygate Technologies subject matter experts.



Why choose Waygate Technologies 

 
Industry-Leading Precision and Performance 

Waygate Technologies provides cutting-edge ndt solutions designed to meet the highest quality standards in the automotive industry. Our advanced radiographic, industrial CT scanning, ultrasonic, and remote visual inspection technologies ensure fast, accurate defect detection—helping manufacturers enhance product integrity while maintaining efficiency and cost-effectiveness.

Solutions for the Future of Automotive 

As the industry transitions to electric and hybrid vehicles, our non-destructive testing (NDT) solutions adapt to new materials, intricate components, and evolving regulatory requirements. Whether inspecting battery systems, weld seams, or composite structures, our high-performance technologies provide the speed and accuracy needed to keep up with modern production demands. 

Global Expertise, Data-Driven Insights 

With a worldwide network of experts and innovative data management tools, we transform NDT from a routine inspection into a strategic advantage. Our solutions offer real-time analytics, seamless integration into production lines, and enhanced traceability—helping you achieve smarter, more efficient, and more reliable manufacturing processes.



Resources

Article Hero Automotive blog
Advancing Quality in the Automotive Sector
Automotive and Battery Manufacturers
EV battery inspection research
Krautkramer Ultrasonic Solutions_Carousel Slider-1_Inspect automotive bond seams_1500x500
Bond seam inspection


FAQs
What is Non-Destructive Testing (NDT) in the automotive industry?

Non-Destructive Testing (NDT) in the automotive industry is a quality control method used to inspect materials, components, and assemblies without causing damage. NDT techniques, such as ultrasonic testing, eddy current testing, and X-ray inspection, help detect defects, measure material properties, and ensure the safety and reliability of automotive parts. These testing methods are essential for maintaining high manufacturing standards, improving efficiency, and preventing failures in critical vehicle components. 

What are the limitation of NDT in the automotive industry?

While Non-Destructive Testing (NDT) is essential for ensuring the quality and safety of automotive components, it does have some limitations. Certain NDT methods  
require specialized equipment and trained personnel, which can add to operational costs. Some techniques, such as X-ray or ultrasonic testing, may have difficulty detecting very small or subsurface defects in complex geometries. Additionally, environmental factors, material properties, and surface conditions can affect the accuracy of results. Despite these challenges, NDT remains a crucial tool for improving reliability and reducing manufacturing defects in the automotive industry. 

 



NDT for automotive

Ultrasonic Solutions for Automotive HERO
Ultrasonic testing
Automotive Industry
Radiography and CT


Resources

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