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Inspection and industrial NDT solutions for manufacturing

Today’s manufacturers are creating more complex parts than ever before — making inspections more challenging. Waygate Technologies’ industrial non-destructive testing solutions give manufacturers the ability to inspect and measure these complicated components and assemblies at the speed of production, so innovation can keep marching forward.

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OUR EXPERTISE

From additive manufacturing, casted assets and parts, and plastics engineering to process industries and quality control



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Industrial non-destructive testing made for your industry challenges



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Additive Manufacturing

Additive manufacturing enables the creation of more complex parts than ever before. Fortunately, there is one technique ready to inspect and measure complex internal structures that can’t be seen by any other non-destructive testing method: industrial CT.

Advanced CT enables design optimization, component validation and quality control for additive manufactured parts at the speed of production. Our CT systems combine the power of advanced healthcare components and unique high throughput technologies to create and analyze volumetric data sets of the as-built component with the speed and accuracy to support needs ranging from prototyping to production.

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Assembly Control

CT is also applied for final quality control of complex mixed-material assemblies, such as electronic devices or batteries. Our high-resolution X-ray technology is widely used in failure analysis and production quality testing, uncovering even the most hidden defects.



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Cast Parts

Especially for security-relevant automotive and aerospace components such as turbine blades, getting the most precise inspections isn't just ideal – it's critical. We offer a range of solutions for cast part inspections from high-powered industrial X-ray computed tomography (CT) systems that allow you to measure and control with just one scan, to easy-to-use modular ultrasonic immersion tanks and portable video borescopes with the highest HD image quality in the market today.

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Data Management & Analytics

When time is your most valuable asset, we want to help you make the most of it. Our InspectionWorks Software Platform helps you transform inspections from a necessary cost to a critical flow of data enabling better product design and optimization.



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Food & Beverage

Remote visual inspection with video borescopes has become an industry standard for high purity piping weld inspections and clean-in-place inspections. However, the level of inspection image quality is critically important to the level of confidence you have in your results.

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Metals & Mining

Quality control for safety critical metal bars, seamless pipes, and other products is provided accurately and efficiently with ultrasonic testing machines. World-class manufacturers of safety-critical industrial assets rely on our automated ultrasonic inspection systems to ensure the quality of their products. 



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Pharmaceutical Manufacturing

We offer a range of video borescopes with the very best image quality available today, built for both simple and complicated inspections. Combined with ergonomic product design and modern features that make these devices easy to use for any inspector, ensuring quality, safety and meeting FDA regulations is easier than ever.

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Plastics Engineering

In plastics engineering, high-resolution CT technology is used to optimize the casting and spraying process by detecting contraction cavities, blisters, weld lines and cracks, and to analyze flaws. Precision 3D metrology is also an important tool for non-destructive measurement of internal geometries of precision die moldings as well as medical assemblies. Our X-ray computed tomography systems provide three-dimensional images of object characteristics such as grain-flow patterns, filler distribution and fiber distribution and orientation as well as of low-contrast defects for the highest level of confidence in your plastics inspections.



Talk to a manufacturing inspection expert

Get in touch with one of our Waygate Technologies subject matter experts.



Why choose Waygate Technologies

 
Comprehensive Inspection Solutions Across Manufacturing Sectors

Waygate Technologies delivers cutting-edge inspection solutions tailored to the diverse needs of the manufacturing industry. As a global leader in non-destructive testing (NDT), we support a wide range of sectors, from additive manufacturing and plastics engineering to cast part production and assembly control. Our comprehensive suite of technologies, including advanced CT, ultrasonic, and remote visual inspection, ensures that manufacturers can achieve the highest levels of quality and efficiency throughout their production processes.

Solutions That Drive Quality and Efficiency

In today's competitive manufacturing landscape, precision and speed are paramount. Waygate Technologies' solutions are designed to optimize production workflows and enhance quality control. Our advanced CT systems enable detailed analysis of complex internal structures, while our ultrasonic and RVI technologies provide accurate and reliable defect detection. By leveraging our innovative inspection tools, manufacturers can minimize waste, reduce rework, and accelerate time-to-market, ensuring that their products meet the most stringent quality standards.

Software and Hardware – Integrated for Actionable Insights

We don't just provide inspection tools; we deliver complete inspection ecosystems. Our InspectionWorks software platform seamlessly integrates with our hardware solutions, transforming raw inspection data into actionable intelligence. This integrated approach allows manufacturers to capture, analyze, and share critical insights across teams in real-time. By moving from reactive quality control to predictive intelligence, manufacturers can optimize their designs, enhance process efficiency, and make data-driven decisions that drive continuous improvement.



Case studies

Aerospace
Aerospace
Rolls Royce Case Study MViQ Man holding mviq
Rolls-Royce
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Raj Brewery


FAQs
What is NDT in manufacturing?

In manufacturing, Non-Destructive Testing (NDT) involves various inspection techniques that evaluate the properties of materials and components without causing damage. This is essential for quality control, ensuring product safety and reliability by detecting flaws early in the production process. NDT methods, such as ultrasonic or radiographic testing, allow manufacturers to identify potential issues without compromising the integrity of the product.

What are the industrial applications of NDT?

Non-Destructive Testing (NDT) is widely applied across industries to ensure safety and quality. Key applications include across industries include: 

  • inspecting welds and materials in aerospace and automotive manufacturing
  • verifying pipeline integrity in oil and gas
  • assessing structural integrity in construction
  • examining critical components in power generation
  • or detecting flaws in railway infrastructure

NDT is also vital in maintenance, allowing for proactive identification of potential failures before they occur.

Why is NDT important in manufacturing?

Non-Destructive Testing (NDT) is vital in manufacturing because it ensures product quality and safety by identifying defects without damaging the materials or components. This allows for early detection of potential failures, reducing costly rework and preventing accidents. By guaranteeing the reliability and integrity of manufactured goods, NDT builds customer confidence and optimizes production processes, ultimately contributing to efficiency and cost reduction.



NDT for manufacturing

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