Driving Innovation in Battery Technology
Customer Overview
A leading battery manufacturer in China, specializes in Li-ion batteries for vehicle start-up and micro-hybrid systems. With a growing market presence in North America and increasing production demands, they required a cutting-edge solution to enhance their inspection capabilities, provide 100% product integrity in order to meet future growth.
The Challenge
The customer’s primary challenge was to meet the rising demand for start-stop battery testing, which requires precise inspection of potting glue distribution, a critical factor in battery performance. They also needed a solution that could handle larger batteries manufactured for ESS (Energy Storage System) as they expand their production lines towards this technology.
Our Solution
After a thorough evaluation of the customer’s needs, the V|tome|x M Neo was identified as the ideal solution. This advanced CT system provided to following key aspects:
• Enhanced Penetration Power: Its Waygate Technologies proprietary 300 kV/500W micro tube outperformed other available solutions, offering superior penetration for dense battery components
• High-Resolution Imaging: With a unique 16’’ and 100 µm pixel detector (Dynamic41|100) the V|tome|x M Neo delivered exceptional clear results, enabling precise identification of potting glue distribution
• Future-proof compatibility and versatility: The V|tome|x M Neo met current needs while also being capable of inspecting larger and heavier ESS batteries, ensuring long-term utility
Conclusion
The installation of the V|tome|x M Neo has positioned the customer for success in the competitive battery market by:
• Enhancing the quality and reliability of start-stop battery inspections
• Preparing for future production line expansions with versatile, future-ready technology
• Strengthening their North American market presence by meeting stringent quality standards
Why Waygate Technologies?
The customer chose Waygate Technologies because of our commitment to delivering reliable, high-performance solutions and our ability to foster strong relationships through:
1. Tailored Solutions: We addressed customer’s unique technical needs with a system that outperformed in all key areas
2. Ongoing Support: Close collaboration established with the service team will ensure highest system availability
3. Strategic Engagement: Top Management meetings with both headquarters demonstrated great fit due to common strategy and product roadmaps
With the V|tome|x M Neo in place, the customer is well-equipped to meet current demands and future challenges. The system will support their growing production capacity and strengthen their position in the global battery market.
This success story is a testament to Waygate Technologies’ ability to deliver innovative, high-quality solutions tailored to customer needs, fostering long-term partnerships and driving industry advancements.